Physics

Two things have to be true for the grown wall to work: seawater electrolysis has to put limestone on steel at a useful rate, and a porous wall has to stop waves. Both are measured. This page holds the numbers the calculators use, each with where it came from.

measured lab or field instrument   independent not a proponent paper   peer-reviewed published   claim asserted, weak or broken cite   derived this site

How it grows

Hilbertz mineral accretion (1979), later “Biorock”. The steel is the cathode.

  1. Water is reduced to H2 + OH− at the steel. Moderate pH → CaCO3 (aragonite, hard). High pH → Mg(OH)2 (brucite, soft, flakes, dissolves).
  2. Current sets mass. Faraday: 3.73 g CaCO3 per amp-hour. I = j × wet steel area. Volts do not appear.
  3. Volts set the bill. P = I × V, so kg/kWh falls as 1/V. 6 V costs 2.4× what 2.5 V does for the same rock. EUDP ran 1.2–2.5 V.
  4. Current density sets hardness. ≤1.5 A/m² of steel for compact CaCO3 (Sharker 2023). 0.5 A/m² → 86% aragonite; 3 A/m² → 89% brucite (EUDP). So the fastest useful rate is fixed: ~2 cm/yr per side at 73% of Faraday and 1,800 kg/m³.
  5. Power off = protection off. Steel corrodes below ~0.08 A/m² (DNV-RP-B401) and a lab agglomerate can dissolve (Johra 2020). Whether a thick grown wall stands alone is untested.
Measured ratekg / timeAlso reportedWhat was running
measured Hilbertz 1979, Port Aransas lab 88.3 g in 42 h = 2.10 g/h ~0.046 kg/kWh. Paper’s “1.9 kg per kW” is not kWh ~46 W on galvanized mesh. Mostly brucite in that test
independent EUDP 5052-0010, North Sea ~7.2 kg/yr = 20 g/day ~0.4 cm/yr; 1.6–2.0 g/cm³; puncture ≈ C20/25 concrete; €1–12/kg 50 kg rebar, 0.2 A, 1.2–2.5 V. 215 kWh/yr system draw — 0.2 A × 2.5 V × 8760 h is 4.4 kWh, the rest is supply overhead. So their 0.033 kg/kWh is a power-supply number, not chemistry
field Marina Hemingway, Cuba (Amat 1994, in Goreau 2012) 0.4–0.5 kg/kWh at 6 V = 73% of Faraday Jamaica battery test 1.07 kg/kWh at 1.5 V (43% of Faraday) Site rectifiers, stray-current losses included. This is the site default
claim Goreau 2012 Table 1 0.62 kg/kWh at 6 V, 100% Faraday “not more than 1–2 cm/yr” for strength; 60–80 MPa compressive (Graz) Ceiling, not a field result
peer-reviewed Sharker 2023, Electrochimica Acta ≤150 µA/cm² = 1.5 A/m² of steel for compact CaCO3; higher j → brucite. Deposit keeps growing above ~0.55 A/m²

How a porous wall stops waves

Kriebel 1992 on the grown face. Water forced through the holes loses head; that energy is gone. At 20% open half the wave height gets through (Kt 0.5) and the wall takes 0.75× a solid wall’s force. Square holes are not his vertical slots.

Open % on the x-axis. Green: through (Kt). Brown: back (Kr). Grey: dissipated energy. Ring: your open %.

Every number the calculators use

NumberValue usedWhere it comes from
Kt at 20% open0.48peer-reviewed Kriebel 1992 head-loss K = Cd(1−P) + (1/(CcP) − 1)², slot flume P 0.10–0.50; shallow-water T factor derived below
Wave load on the wall0.75 × solid wallpeer-reviewed Kriebel eq. 17, (1 − Kt)(1 + P)/(1 − P) at Kt 0.5, P 0.2
Jarlan chamber Krfloor 0.3 · optimum B/L 0.1–0.3, 20–40% openpeer-reviewed Medina 2010, Suh 2001, Fugazza & Natale 1992 — detail on Sandbar
Faraday yield3.73 g CaCO₃ / Ah · 0.62 kg/kWh at 6 Vderived M/(2F); matches Goreau 2012 Table 1
Field efficiency73% (choice)field Cuba 0.4–0.5 kg/kWh at 6 V, table above
Deposit density1,800 kg/m³ (choice)field EUDP Table 4: 1.6–2.0 g/cm³; 50% brucite, 44% aragonite, 6% calcite at their current
Growth current1.5 A/m² steelpeer-reviewed Sharker 2023 compact-deposit ceiling; EUDP: higher current → brucite, porous, weak
Power after growth0.08 A/m² (choice)manual DNV-RP-B401 Table 8-2 mean design current, bare steel <30 m: 0.07 tropical – 0.12 arctic; 0.02 buried. The 0.55 A/m² option is Sharker 2023’s deposit floor, 5–8× higher
Growth rate2.0 cm/yr per sidederived 1.5 A/m² × 73% × 3.73 g/Ah × 8760 h ÷ 1,800 kg/m³. Goreau 2012: “not more than 1–2 cm per year” for strength
Mineral strength0 MPa tensile (choice)field Hilbertz/Goreau 60–80 MPa compressive (Graz, Maldives); Hilbertz 1979 Fig. 28 ≈ 26–37 MPa; EUDP low-voltage puncture ≈ C20/25, high-voltage ⅓ of that. Tensile and bond unpublished, so 0 is the default. C20/25 reference: fctm 2.2, fctk,0.05 1.5, design ≈ 1.0 MPa (EN 1992-1-1 Table 3.1)
Steel allowable100 MPa · AISC 360 F11peer-reviewed Fy 250 / 2.5. Dowswell, Eng. J. 53(4): yield if Lbd/t² ≤ 0.08E/Fy; inelastic Mn = [1.52 − 0.274 (Lbd/t²) Fy/E] My; elastic Fcr = 1.9E/(Lbd/t²). Lb = pitch
Prices$0.60/lb steel · +30% slit+weld · $800 anchor · $0.12/kWhinput SMU HR coil 2026-09-01; IndexBox mesh premium 15–40%; Helical Technology 2023; EIA 2025 industrial 8.6¢ / commercial 13.4¢. Sources on Home

Formulas

peer-reviewed Head loss per plane K = Cd(1 − P) + (1/(CcP) − 1)², Cc = 0.6 + 0.4P³. Planes in series add K if staggered. Kriebel’s flume: slots, P 0.10–0.50, deep water, H/L 1/40–1/15.

derived T = K H k (sinh 2kh + 2kh) / (12π sinh² kh); T Kt² + Kt − 1 = 0; Kr = 1 − Kt. Deep water this is Kriebel’s T = K H/(3L). Check: P = 0.14, H/L = 1/20 → Kt = 0.50 (his 0.09–0.17 band). Force / solid wall = (1 − Kt)(1 + P)/(1 − P) (eq. 17).

derived Grid: pitch p = (t + 2s)/(1 − √0.2) so the finished face is 20% open. Steel/m² = (2t/p − t²/p²)·w·7850. Wet steel/m² face = 4(t + w)/p. Mineral/m² = (0.8 − steel fraction)(w + 2s)·ρ. kg/kWh = η · 3.73 g/Ah ÷ V. Grow years = mineral ÷ (1.5 A/m² × wet steel × η × 3.73 g/Ah × 8760).

derived Anchors: waterline pressure q = ρg Kr H (1 + P)/(1 − P). Steel moment per m of wall M = φ σ t w²/(6p), φ from AISC F11 with Lb = p. Optional limestone: + ft (1 − √P) D²/6, D = w + 2s, an unreinforced slab between the holes. Span S = √(8M/q). Anchors = ⌈1609/S⌉ × ⌈Hwall/S⌉, each carrying q S².

derived Build $ = steel t × 2,205 lb/t × $/lb × (1 + slit-weld) + kWh × $/kWh + anchors × $. Keep-alive $/yr = chosen A/m² × wet steel × V × 8760 × $/kWh. The search runs t 0.5–8 mm, w 10–400 mm, s 2–100 mm and keeps the cheapest that meets min hole and max grow years.

Limits: regular waves; square holes use the slot contraction coefficient; shallow water is theory, not flume; no breaking on the wall; no overtopping. Day-one strips are too open for the K formula — it applies to the grown face. Anchor grid is conservative: a wall with its toe in the seabed needs fewer rows.

Sources